Posts Tagged ‘working party’

Dereham Workparty Weekend 15th – 16th November 2008

The usual suspects turned up with a few bit part players from time to time. Good to see Keith Wright return to the fold. Anyway, Saturday began with us topping up the anti-freeze that’d been delivered during the week, and then the water was topped up also.
We went for a start up around 1600/1630 hrs but as usual Oystermouth never fails to disappoint and would she start, would she heck.
The call went out ’send for Gareth/Garlic’ and no sooner had he and his trusty screwdriver arrived then he’d sussed and sorted the fault out, apparently it was the LPC (Lub Prim Contact D), which apparently wasn’t making the start up circuit complete.

Repairs were duly carried out with Gareth plying his trade in the electrical cabinet and myself holding the wiring diagram and torch for him, 56040 duly obliged and started up.

Oh, I must just mention the ‘unusual’ clock (I said clock!) that Mickey Doyle had, a most unusual ring tone as the boys found out when someone set the alarm to go off during the early hours of Sunday morning. I don’t know which was funnier the alarm going off or Chris threatening to do all manner of things to Josh, who he wrongly thought had set the alarm.

Anyway now to Saturday Night.

It was off to the King’s Head, North Elmham for the usual blow out with a little bit of p*ss taking thrown in for good measure.
Three car loads set off from Dereham around 1915/1930 hrs, and duly arrived at the said watering hole. A quick chat with the Landlord and we were shown to a table. Seated were the following, Gareth and his significant other Ada aka Laura (Happy Birthday Garlic), Mickey and Clare Doyle, Mark Hallet, Chris Chaney, Robin Fransham, Keith Wright (Or to use his proper name Keith the cab), myself the sheep (oh by the way lads thanks for the little pressie baa baa baa , the other half loved it), Josh the child and finally but not lastly Mr James Steward in person. Anyway the alcohol flowed and the grub arrived, oh how I wish I hadn’t had the mixed grill (if you’d had it you’d know what I mean). Cue the chaos and mayhem, we decided to tone it down a bit as Garlic’s other half obviously wouldn’t be used to it. When I asked Gareth what Laura had made of the night? He said she was slightly surprised how tame we all were, anyhow much to my surprise, Mick and the rest of the boys had ordered dessert. When his trifle arrived he offered me a ‘spoonful’, (no not a 47!) which I duly took and it was so nice that I ordered one myself. Half way through the dessert Mick decided to show us his ‘Spray the Trifle’ trick, which I copped most of (cheers mate!). After another round of drinks it was back to Dereham, well for most of us it was.

Now to the sad saga of the alarm clock! We sat about in the camping coach aka the Dereham Hilton chatting and the like, (why Gareth and Laura would want to stay in some overpriced swanky hotel instead of the camping coach is beyond me) still it take all sorts to make the world go round as they say. Just before we all turned in for the night, whilst no one was looking, I (Yes it was me!) turned Mickey Doyle’s weird alarm clock’s alarm on. Come the early hours of Sunday Morning we were awoken by some weird gibberish coming from the said alarm clock, and whilst the air literally
turned blue I had to stuff a pillow in my mouth to stop me from laughing out loudly (ouch – my aching ribs!).

Sunday 16th dawns.

We all arose, some quicker then other’s I might add, some were muttering about a feral alarm clock that mysteriously went off during the early hours and what they’d like to do to the person responsible if they ever found out who it was. A certain person was sure it was ‘The Child ‘. The day began with a topping up of water for 56040 then another start up was attempted and guess what – she refused to start yet again. So the call went out ‘send for Garlic’, who arrived and set about the fault finding process yet again.
Having found the fault, a different one this time, this time it was the TDR1 Relay not dropping quickly enough, a little squirt of WD40 and another press of the start up button and she fired up straight away.
Whilst all this was going on Keith Wright was busy in between the Class 31 locomotive and a set of blue/grey coaching stock, coupling up and playing shunter (well done Keith, for a first time you did really well mate, no doubt you’ll be a shunter in no time). I  have also to report to you that there is a very nasty and indeed vicious rumour going round that I do indeed have the cleanest set of overalls of all the working members.
This is simply not true, I do indeed have oil and various other forms of dirt on my overalls.

Hope to see you all at Dereham for yet another crack at 56040 in a fortnight’s time.

Dereham Workparty Weekend 24th – 25th October 2008

Here is a small report written by my own fair hand, sorry it’s been a while only I’ve been on a foreign holiday…………over to the Isle of Wight (well from Basildon to me it’s a foreign place it’s off the main land).

Any way the attendees/ criminal’s at this little soiree and believe me it was little as well… were the following…. Mickey Doyle, Gareth Broughton, Josh Quirk, and myself the Sheep.

Anyway we were all a bit surprised to see a badly damaged Mark 3 coach that had arrived down on the railway.. But never the less we all surrounded it like a pack/flock of sheep (I felt quite at home!).

So after all the usual comments re the coach, the Grid boys got to work…… not really much to report really. We just carried on where we’d left off the previous week i.e. sanding down, filling, painting and generally trying to tidy her up. As usual it didn’t take long for chaos and pandemonium to ensue. I was brutally antiqued by Messers Doyle and Broughton….. The child claims he tried to warn me, but had a momentary loss of voice!!!!!!!!!!!.

May I take this opportunity to send my very best wishes to Jon and wish him a speedy recovery from his bad back get well soon Jon mate…..

Get well soon also to Keith Wright who has spend the last month in an out of hospital and hopefully is now on the road to recovery.

Well that’s about it for this report (I said it’d be brief), hope to see as many that can make it this coming weekend at Dereham.

Dereham Workparty Weekend 16th – 17th August 2008

Present were: Keith Bulmer, Gareth Broughton, Robin Fransham, Paul Johnson, Oli Smith, Keith Wright, Mark Hallett, Andy Pix, Andy’s Dad David, Graham Miles, Jane Bibey, John Hooson, John Hooson’s son-in-law.

Friday evening

Batteries put on charge ready for the numerous start ups required for testing of systems during the weekend

Sat am

Started her up, but she was missing slightly – the lads down there have got accustomed to this sign of fuel starvation and shut her down immediately. She was manually filled with 500 litres of Diesel ( which was recorded in the repair book). Both fuel rails were bled and a restart made.

Platform side radiator elements – 9 removed and replaced with tested elements from the 20′ container.
We tested some of the removed elements and found them ok (which would indicate the original leak was possibly from the top joint – and running down).

Coach side compressor – removed and dismantled. One of the valves was found to have 2 screws missing, this valve was replaced. In addition it was noticed that some of the pipework was mis-aligned- possibly due to the mix and match nature of the making up of two compressors from 4. The leftover parts from the mix and match exercise were tried and one was found to give a better fit. The compressor was rebuilt and refitted to the loco.

What a difference – the compressor does not knock anymore, and the air builds much quicker than previously, in fact we took the opportunity to test the main safety valve which blew off at a tad over the 11.8 Bar specified- it also closed around 8 Bar which was slightly different from the specified figure but not by much.

Sunday

Started the power unit, but air pressure stopped building at about 3.5 bar- Gareth found the parking brake interlock valve sticking again- this same valve had caused a problem previously and had to be stripped and cleaned out.

The work continued on putting the 9 radiator elements back and the engine was started to test there were no leaks.

At this point a knocking sound was heard and traced to B3 fuel pump, which had stuck in. Investigation with the fuel pump cover off and the engine running showed oil/water being pumped back up the cylinder head drain holes and spraying over the fuel pump. The sticky mess resulted in the fuel pump plunger sticking. The tappet cover was removed and the drain holes were found to be full of gunky oily mess. B4 was removed and water spilled out and a similar oily mess was present.
Mark Hallett was asked to come and give his opinion and the conclusion is the drain pipe needs to be thoroughly cleaned out. Keith Wright and Oli Smith have been shown what to do, and will carry this out next time they are at Dereham. Until this work is done and checked the engine will not be started.

Robin went around the underframe and greased up all the brake rigging, and equalising beams, as well as all the electrical machines (blowers/TM’’s incl Cannon tubes).

During this work Chris Cheney had a look at the tyres and use of the tyre gauge confirmed we have decent profiles on the tyres (which still have turning marks on them showing they were turned shortly prior to withdrawal).

The tab washer on the traction centre needs bending over and brazing in place (I will add to the job sheet).

The two roof hatches on the coach side were opened up with a view to trying to seal them up as a temporary measure. Given the news that Sean is delivering the tarpaulins this Saturday, Gareth and I agreed to leave this work until we can do it properly.
I did, however move and fit missing bodyside filter elements to the louvres nearest the starter motors. A number of filters have been removed and not refitted (including the one in the free end turbo intake ducting – presumably after Carl’s repair – this has been fitted now to ensure we are sucking filtered air into the engine!).

Gareth and I were chuffed (9466!!) with the achievements over the weekend.

Good progress, but it is obvious we need a full set of seals for both the D&M system and the Westinghouse parking brake system. (the PB Interlock valve and one of the brake system governor (pressure switches) gave problems over the weekend).
We have a D&M manual which Gareth and Robin are going to look at . I am trying to find a Westinghouse manual so we can do the same on the PB system.

Very positive weekend but a few warning signs that whilst we have been making good progress there are still a number of components/valves/switches which have only just started to wake up after 8 years out of use- some are waking up nicely and some are a bit groggy and need a bit of attention.

Hope this encourages everyone to the same degree it encouraged me and Gareth.

In addition Andy Pix and his dad David turned up and made a welcome contribution on the radiator element exchanges/testing.
On Sunday John Hooson and his son-in-law Alan came down and dropped of some manuals obtained from the guy who owns 37254. We were about to start her up anyway so it was nice to let John press the button. Gareth showed them around the loco and they went away quite happy.

Dereham Workparty Weekend 23rd – 24th February 2008

COMPRESSORS
1st compressor fitted (to station side) needs jacking up and bolts fully tightened, but all 4 bolts are fully engaged in the nuts so it is safe to move the loco.
The air and electrical connections need remaking.

2nd compressor has been rebuilt with parts obtained from Metcalfe. Thanks to Alan and Mickey who worked late on Saturday evening (Alan worked until10pm I believe).

The fact we have never seen 040 with a compressor underslung meant she looked a bit strange for a while but this has to be the major achievement of the restoration so far. Well done everyone!

OIL
Hallett oil delivery arrived at 9-15AM.

To my surprise the SF47G did change the oil in 47 596, so we used the oil from 596 to fill 040 for flushing & initial system testing.

This took longer than we thought as reducing the flexible pipes down using Jubilee clips proved less than easy. At one point there was so much oil flying about we considered chucking the Oystermouth nameplates and getting some Torrey Canyon or Amoco Cadiz ones made up!

Eventually we used the bulk filler connection- and Mark Hallett’s big pump and got oil into the sump- it settled at about an inch below the standing max mark on the dipstick.

The Hydrostatic tank was filled up and then the two oil filters elements were replaced.
The crank case doors were removed ready for oil priming tests and the lube oil pipes were removed to allow access to the cam trays which have been refitted.

Unfortunately the priming test did not proceed due to one of the local push buttons in the engine room being full of water. However we do know the priming pump runs as the other push button had jammed in and the pump ran as soon as the circuit breaker was in.

The first signs of life from the old girl were the priming pump running (for about 10 seconds) and then the fire bells ringing!

The waterlogged switch will be repaired /replaced and Gareth is going to make up some dummy sensors for the fire bottle system.

BATTERIES
A couple of defective cells were exchanged with some of the ones Edward brought over- surprisingly the common view on these cells is that they are all in rather good condition.

BODY, BOGIES AND CABS
Work continued – the bogies are starting to look really good now, and the No 1 cab is going to look superb. Keith Wright (or Keith the Cab as he is now known) is doing a really good job. He has undercoated the drivers desk and all the instruments have been removed .(In fact I had a Booths flash back when I saw the gaping holes where the speedo etc have been removed)

EXTRA DETAILS ON BOGIES/CAB (NO 1 END) by Jon Batley

Graham Miles, Jon Batley, Oli Smith and Sean Sharples concentrated on the the bogies at No 1 cab end, Jon finished scraping off the old paint on the cab kickplate, it’s now nice and shiny! Sean and Oli did a great job painting the bogie and associated pipes, Graham continued painting the brake/main res pipe cocks and connectors. On Sunday Jon started removing the paint from the multi-working socket and painted it in primer ready for repainting, Oli Smith went under the loco in the pit and got filthy cleaning the underside of the sanding boxes and the buffer beam.

FUEL SYSTEM
Coarse fuel filter filled with clean diesel and lid refitted (missing studs replaced from ex-56044 filter housing – thanks to 56044 and Alan Flockhart.

COOLANT SYSTEM
The coolant system was filled in anticipation of turning her over on the starters but we didn’t get that far so we drained her down as a frost protection measure.

NIGHT TIME SHENANIGANS (report by Jon Batley)
Eight of us Keith B, Keith W, Sean, Gareth, Josh, Alan, Jon and Oli hit the town for a well deserved curry after a hard days work, the Indian was fully booked so young Josh took us all to a Thai Restaurant. A great time was had by all and its events like this which makes the weekend so good, I don’t think that I’ve laughed so much in ages, it was my first time out with the group for a weekend and it was great to get to know the guys on a personal level, not only are they great to work with but the social side of the group is second to none, and I urge any prospective Class 56 members/volunteers to come and sample a weekend/ night out with the team.

After the meal we went to a local pub and chilled out with a pint (or two or three….). A perfect end to a great night out, thanks lads I will be back next month for another night out!!

Dereham Workparty Weekend 26th – 27th January 2008

A small workparty was held over the above weekend. Attendees were Josh Quirk, Carl Rayner, Sean Sharples, Jon Batley, Keith Wright, Gareth Broughton, Roger Elliott.

Report courtesy of Alan Hawkins.

The weekend of Saturday 26th and Sunday 27th January went very well, with Carl Rayner, Sean Sharples, Jon Batley and Josh Quirk, carrying out some more deep cleaning of 56040’s engine room on the Saturday. A not very glamorous job, but an important one all the same, because as well as making the engine room into a better working environment, it reduces the risk of accidental fire.

Keith Wright has volunteered for the job of refurbishing the cabs of “Oystermouth” back to pristine, and on the Saturday he made a start on deep cleaning the No 1 cab, in preparation for eventual repainting.

While the lads were busy working inside “Oystermouth”, I started the re-assembly of the first compressor for “Oystermouth”. By the Sunday afternoon I had completed this task, with the fitting of the mounting cradle and expansion tank assembly, being the first time these items had been back on one of our compressors in about a year (see enclosed photos). The completion of the re-assembly of this compressor, means we have now reached a significant milestone, as we are now ready to refit one of the largest missing items back onto “Oystermouth”, bring closer the day when she will run again.

After discussion with Keith, Gareth and Roger, we’ve decided to fit this first compressor on the side of “Oystermouth” that faces Dereham station building. The reasoning behind this decision, is that there are no passenger trains running on the MNR at the moment, and fitting a compressor on this side will necessitate working with a forklift sitting on the main running line. Last Sunday, Roger (in his capacity as MNR shunter) and myself discussed the actual fitting, and have agreed on a working plan and a date for this fitting to take place. As a result, the next working party is set for Saturday 23rd and Sunday 24th February.

If everything goes to plan on that weekend, we should also be able to re-fill “Oystermouth’s” engine with oil, ready for the next stage of testing / restoration.

Dereham Workparty Weekend 19th – 20th January 2008

A small workparty was held over the above weekend. Attendees were Josh Quirk, Carl Rayner, Sean Sharples, Chris Cheney, Graham Miles and Jane Bibey.

A short report is below courtesy of Carl Rayner.

A small band of Group members attended this weekend. My own intention was firstly to paint the second compressor, which is now ready for re-assembly by one of the Technical Officers. I also wanted to tidy up both containers, partly to lessen the chance of someone breaking their neck and also to free up more space for the next influx of spares, which is likely once the two poorer compressors are split. Graham Miles also dropped off a second water pump.

On the Sunday, Sean Sharples began a pet project of his own and began preparing the bogies for repainting. Even with the help of Josh Quirk and myself the enormity of the task soon became apparent, three wire brushes being no match for the accumulated grime and brake dust collected over ‘040’s working career. Unfortunately the pressure washer at Dereham was unavailable and so it was recommended that a liberal sloshing of redundant engine oil over the bogies would both give some protection from the elements and loosen up the brake dust for when the washer became available. Jane Bibey helped out with this in between the far more important task of keeping us all fed. One side of one bogie and one buffer beam was completed before ‘040 needed to be shunted elsewhere. Sean was later assisted by Jon Batley in clearing the engine room of oily rags and giving some of the internal paintwork a clean.

Now that the container was tidy, Chris Cheney took the opportunity to give the recently arrived batteries the once-over. These turned out to be in rather good fettle, and a quick check of the oldest cells on the locomotive soon found a likely candidate for replacement, before rain and bad light stopped play around tea.

Dereham Workparty Weekend 5th – 6th January 2008

Attendee List:- Jon Batley, Jane Bibey, Gareth Broughton, Keith Bulmer, Kevin Carty, Chris Cheney, Mick Doyle, Robin Fransham, Mark Hallet, Alan Hawkins, Mark Linton, John Martin, Graham Miles, Josh Quirke, Carl Rayner, Sean Sharples, James Steward, Andrew Wilson, Keith Wright.

General Comment;

An impressive turnout for the weekend’s working party. The decision had already been taken that a number of tasks not directly linked to 56040 had to be undertaken during the course of this weekend and the large
turnout allowed this without too much impact on direct tasks.

Goods Shed;

The objective was to clear some space in the goods shed and progress work on the two compressors we need for ‘040.
Turbo’ #1 – was removed from the goods shed ready for collection by another party at a later date.
Turbos #2 & #3 left in position as these items proved difficult to move without getting the fork lift truck inside the shed.
Compressor #1 (2A115D – The grey one)- cleaned and painted black and can be reassembled once KB obtains the spare seals, gaskets and piston rings identified during the weekend.
Compressor #2 (2A115B) Cleaned ready for painting, waiting parts and reassembly.
Compressors #3 & #4 – One of these has a defective motor and the other has a seized crankshaft- it is proposed to strip these down to make one good compressor and strip the remains for spare parts. This work is not urgent so far as 56 040 is concerned but is urgent in terms of clearing space in the Goods shed.

Actions;

KB to identify and purchase sufficient parts for compressors #1, #2 & #3 (plus some spares).
One compressor to paint.
Both compressors to re-assemble and fit to loco.

Batteries;

Edward delivered the full set he had. The pedigree of these 12 batteries is unknown as they were originally cascaded from a 56 at the NVR, although we are grateful for these as we have developed some considerable expertise in resurrecting batteries, which many people would consider beyond use. (Our battery experts are Chris Cheney and Mark Hallett.)
These were unloaded and placed in the 20′ container – a task that sounds easy but it takes two people to lift one of those batteries.
John Martin also brought us two batteries, which are in excellent condition. John tested the cells on ‘040 with a hydrometer, his opinion was that most of our battery cells were better than those on 56003. He confirmed our thoughts that three of our batteries were not so good and proceeded to swap two of them for the good batteries he had brought and planned to mix and match cells from the three poor batteries to make up a third good battery which should give us a complete set capable of turning 56 040 over when the time comes.

E Bay purchases;

Two new oil filters placed in the stores.
Four still in KB’s office (Two sold to ES -see next.)

Wheeling and Dealing;

During Saturday we sold a turbo’, three fuel injectors and two lubricating oil filters to another party. (Paperwork to be sorted out.)
In addition we brokered a deal between Edward and Paul Mobbs (31438/31530) whereby Edward bought some cantrail filter elements for 56 098.

Camshaft oil trays;

The work started during the previous working party was completed with the oily mess (and rainwater) being cleaned out of all 16 cam shaft oil trays. A dirty job but someone’s got to do it – thanks Sean and Jon.

Pressure Tester;

Tony Middleton’s pressure tester was returned to its original condition. We had to change the clamp ring as the original lugs on Tony’s were longer than on our bulk filler and clashed with the bodywork on ‘040.
Tony needed this back for an upcoming pressure test on 50035. We appreciate the loan of this equipment, which gave us peace of mind that the liner seals on ‘040 are in reasonable condition.
Alan has taken this and will tie up with Tony to arrange delivery back to him.

Permanent Way duties;

Four C56G volunteers helped Paul Mobbs position materials required for upcoming
P-Way work.

Personal Track Safety certification;

Four members were certified for PTS during Saturday afternoon.

Food;

Jane provided lunch and breakfast for all volunteers. Thanks Jane.

Anti-social behaviour;

Alan Hawkins ordered a vindaloo curry during the evening visit to the curry house-enough said!

24th – 25th March 2007: Work completed on 56040

1) Both ‘A’ and ‘B’ side battery boxes cleaned out, rubbed down and repainted white.
2) All four battery box trays removed, rubbed down and repainted white
3) Both battery box retaining bars removed, rubbed down and repainted white.
4) Both battery box doors removed, rubbed down and repainted white internally.
5) Six spare battery cells removed from the 20ft ISO container, and placed in the Arcon, to replace other defective battery cells
6) Both compressors stored outside, are now stored in the goods shed.
7) Both ‘A’ and ‘B’ side underframe areas that house the compressor, cleaned, rubbed down and repainted black.
The following jobs are to be completed by the end of Saturday 31st March:-

1) Shot blast all four battery box side clamps (to be done at work).
2) All four battery box side clamps to be repainted white.
3) Both battery box doors to be repainted black externally.
4) Replace all nuts, sets screws, bolts, washers and split pins with new items.

So on Sunday 1st April both battery boxes can be completely reassembled, ready to receive the battery cells when they are ready.

Marquee Content Powered By eTDS TechnoSys. Visit our Forums.